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MK
Mohan Kumar BN Platform Engineer · Kubestronaut
Enterprise OpenShift Platform Multiple On-Premises Production & Non-Production Red Hat OpenShift 4 Clusters

Enterprise Multi-Cluster Red Hat OpenShift & Virtualization Platform

Converged container and virtual machine orchestration with zero-downtime HA lifecycle gates and Veeam Kasten disaster recovery

ROLE & OWNERSHIP

Senior Platform Engineer — Architecture & Day-2 Operations Owner

Zero Downtime

Executed production multi-node OpenShift HA control-plane and worker upgrades with zero unscheduled workload outages.

Unified Platform

Consolidated containerized microservices and virtualized legacy workloads onto a single GitOps-managed OpenShift control plane.

Verified DR

Automated backup and disaster recovery readiness across stateful Kubernetes applications and OpenShift Virtualization VMs via Veeam Kasten.

01 // Engineering Problem

Enterprise application teams were operating across fragmented legacy hypervisors and isolated container clusters, leading to inconsistent security postures, risky maintenance windows during cluster upgrades, and manual day-2 operational toil.

02 // Business & Operational Context

Business-critical manufacturing and enterprise workloads required a unified, highly available on-premises application platform capable of running both modernized cloud-native microservices and traditional virtual machines under a single governance, security, and disaster recovery model.

Architecture Topology // Enterprise Multi-Cluster Red Hat OpenShift & Virtualization Platform

TOPOLOGY // DECLARATIVE BLUEPRINT
01 // Identity & Edge 01

Corporate SSO + HA Router

Enterprise OIDC/OAuth authentication with automated GroupSync and least-privilege RBAC, replacing bootstrap kubeadmin access.

02 // Converged Compute 02

Pods + OpenShift Virtualization

Unified scheduling of stateless/stateful containers alongside KubeVirt virtual machines on bare-metal RHCOS worker nodes.

03 // Upgrade Guardrails 03

MachineConfigPool (MCP) Gates

Controlled rolling upgrades using Worker MCP pausing, PodDisruptionBudget verification, and 10-minute telemetry soak windows.

04 // Data Protection 04

Veeam Kasten K10 DR

Application-consistent CSI snapshots for PVCs and virtual machines exported to immutable off-cluster object storage.

Mermaid Topology Specification (Architecture-as-Code) ▼
flowchart LR
  subgraph Ingress["HA Edge & Identity"]
    LB["HA Load Balancers\n(VIP / Ingress Router)"]
    SSO["Enterprise OAuth / SSO\n(GroupSync + RBAC)"]
  end
  subgraph OCP["Red Hat OpenShift Multi-Cluster Control & Data Plane"]
    CP["3-Node Control Plane\n(Stacked etcd + API)"]
    MCP1["Worker MCP: Microservices\n(Restricted SCC + Quotas)"]
    MCP2["Worker MCP: OpenShift Virt\n(KubeVirt VM Workloads)"]
  end
  subgraph Ops["Day-2 Resilience & Governance"]
    GitOps["OpenShift GitOps\n(Argo CD Cluster Config)"]
    Obs["Prometheus + Grafana + Loki\n(SLO & Drain Telemetry)"]
    Kasten["Veeam Kasten K10\n(Immutable S3 DR Snapshots)"]
  end
  LB --> MCP1 & MCP2
  SSO --> CP
  CP --> MCP1 & MCP2
  GitOps --> CP
  MCP1 & MCP2 --> Obs
  MCP1 & MCP2 --> Kasten

Key Architectural Decisions & Engineering Tradeoffs

DECISION 01

Converge Virtual Machines onto OpenShift Virtualization (KubeVirt) rather than maintaining separate VMware silos

ARCHITECTURAL RATIONALE:

Allowed application teams to migrate legacy VMs at their own pace while immediately gaining GitOps declarative management, unified NetworkPolicies, and Kasten backup policies.

ENGINEERING TRADEOFF:

Required dedicated bare-metal worker sizing, bridge networking tuning, and storage class IOPS engineering.

DECISION 02

Implement the Worker MCP Pausing Pattern with 10-minute soak gates during HA cluster upgrades

ARCHITECTURAL RATIONALE:

Standard unthrottled node drains can trigger cascading pod evictions or hit the 2-worker drain trap if PodDisruptionBudgets are misconfigured.

ENGINEERING TRADEOFF:

Slightly longer total maintenance window duration in exchange for zero application downtime and deterministic rollback checkpoints.

DECISION 03

Enforce tenant isolation via custom Security Context Constraints (SCCs) and default-deny NetworkPolicies

ARCHITECTURAL RATIONALE:

Multi-tenant enterprise clusters host workloads from dozens of business units; strict namespace boundaries prevent noisy-neighbor resource starvation and lateral movement.

ENGINEERING TRADEOFF:

Upfront onboarding validation required via golden-path templates so legacy containers do not expect root UID execution.

Zero-Trust Security Guardrails

  • Removed bootstrap kubeadmin credentials and integrated corporate SSO with group-based ClusterRole and RoleBinding automation.
  • Enforced least-privilege Security Context Constraints (restricted-v2) preventing privileged containers, hostNetwork, or root escalation.
  • Partnered with security teams to integrate Wiz CNAPP for continuous posture management, vulnerability detection, and compliance auditing.
  • Implemented namespace-level NetworkPolicies, ResourceQuotas, and LimitRanges across all tenant environments.

SRE & Reliability Engineering

  • Engineered a 6-stage Zero-Downtime HA Upgrade runbook: Pre-Check Gate, Worker MCP Pause, Control Plane Rolling Upgrade, Controlled Worker Cordoning, 10-Minute Soak Window, and DR Snapshot Verification.
  • Configured Veeam Kasten K10 policies for automated backup and регулярно rehearsed restore procedures for both persistent container volumes and virtualized workloads.
  • Established proactive capacity and bottleneck analysis across CPU, memory, storage IOPS, and OVN-Kubernetes networking layers.

Engineering Challenge & Operational Context

Operating Red Hat OpenShift in an enterprise on-premises environment demands far more than standing up a cluster. When dozens of application teams rely on shared production and non-production clusters for business-critical services, platform engineering must solve three interlocking challenges:

  1. Zero-Downtime Lifecycle Management: Upgrading control-plane operators, Red Hat Enterprise Linux CoreOS (RHCOS) kernel versions, and worker nodes without disrupting live production traffic or getting stuck in MachineConfigPool drain deadlocks.
  2. Workload Modernization Without Silos: Supporting traditional virtual machine workloads alongside cloud-native microservices without forcing teams to manage two completely separate infrastructure stacks.
  3. Multi-Tenant Security & Disaster Recovery: Guaranteeing strict tenant isolation (compute quotas, network micro-segmentation, non-root execution) and rapid, verified recovery of stateful data.

Architectural Implementation

1. Defensive HA Upgrade Engineering (The 6-Gate Pattern)

To eliminate upgrade-induced incidents, I engineered a defensive upgrade protocol around OpenShift’s Cluster Version Operator (CVO) and MachineConfigDaemon (MCD):

# 1. Pre-Check Gate: Verify ClusterOperators, etcd quorum, and PDB health
oc get clusterversion,clusteroperators
oc get pdb -A | awk '$4 == 0 {print $0}'

# 2. Pause Worker MachineConfigPool to decouple control-plane and worker reboots
oc patch mcp worker --type merge -p '{"spec":{"paused":true}}'

# 3. Trigger Control Plane Upgrade and monitor rolling API/etcd convergence
oc adm upgrade --to=<target_version>

By pausing the worker MachineConfigPool during control-plane upgrades and unpausing workers in controlled batches with a 10-minute Prometheus/Loki soak window, we prevent simultaneous node drains from overwhelming application replica counts.

2. Converged Container & Virtual Machine Architecture

Using OpenShift Virtualization (KubeVirt), virtual machines are managed as native Kubernetes custom resources (VirtualMachine and VirtualMachineInstance) scheduled alongside standard Pods. Both workload types share:

  • Declarative lifecycle management through OpenShift GitOps (Argo CD).
  • Unified observability pipelines via Prometheus, Grafana, and Loki.
  • Policy-driven snapshot and disaster recovery protection via Veeam Kasten K10.

3. Enterprise Guardrails, Wiz CNAPP & Day-2 Automation

  • Identity & Access: Replaced static cluster-admin credentials with corporate SSO identity providers and automated RBAC group bindings.
  • Posture Management: Integrated Wiz CNAPP across clusters to continuously detect configuration drift, CVE exposure, and compliance gaps.
  • Self-Service Standards: Published golden-path Helm/Kustomize templates enforcing startup, liveness, and readiness probes, restricted-v2 Security Context Constraints, and explicit CPU/memory requests and limits.

Complete Technology Stack

Red Hat OpenShift 4 OpenShift Virtualization (KubeVirt) RHCOS OpenShift GitOps (Argo CD) Veeam Kasten K10 Wiz CNAPP Prometheus Grafana Loki RBAC & SCCs