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Mohan Kumar BN Platform Engineer · Kubestronaut
PROJECTS // ARCHITECTURAL CASE STUDIES

Engineering Case Studies

Deep-dive architectural breakdowns detailing the engineering problems, system topologies, key design decisions, security and reliability guardrails, and verified outcomes across enterprise platforms and open-source implementations.

Showing 7 of 7 Case Studies
CASE STUDY 01Enterprise OpenShift Platform
Multiple On-Premises Production & Non-Production Red Hat OpenShift 4 Clusters

Enterprise Multi-Cluster Red Hat OpenShift & Virtualization Platform

Senior Platform Engineer — Architecture & Day-2 Operations Owner

Engineering Problem: Enterprise application teams were operating across fragmented legacy hypervisors and isolated container clusters, leading to inconsistent security postures, risky maintenance windows during cluster upgrades, and manual day-2 operational toil.

Architecture Summary: Engineered a multi-cluster Red Hat OpenShift 4 platform integrating OpenShift Virtualization (KubeVirt), automated MachineConfigPool (MCP) rolling upgrade gates, multi-tenant RBAC/SCC/NetworkPolicy isolation, full-stack Prometheus/Loki telemetry, and policy-driven Veeam Kasten K10 backup and disaster recovery.

Red Hat OpenShift 4OpenShift Virtualization (KubeVirt)RHCOSOpenShift GitOps (Argo CD)Veeam Kasten K10Wiz CNAPPPrometheusGrafanaLokiRBAC & SCCs

Verified Impact & Outcomes

Zero Downtime

Executed production multi-node OpenShift HA control-plane and worker upgrades with zero unscheduled workload outages.

Unified Platform

Consolidated containerized microservices and virtualized legacy workloads onto a single GitOps-managed OpenShift control plane.

Verified DR

Automated backup and disaster recovery readiness across stateful Kubernetes applications and OpenShift Virtualization VMs via Veeam Kasten.

CASE STUDY 02Internal Developer Platform
Enterprise Multi-Tenant Red Hat OpenShift & GitOps Ecosystem

Self-Service Internal Developer Platform (IDP) with Port & OpenShift GitOps

Senior Platform Engineer — IDP Architect & Automation Lead

Engineering Problem: Application teams faced multi-day lead times waiting on manual platform-team tickets for namespace provisioning, quota adjustments, RBAC onboarding, and environment creation—creating friction for developers and repetitive toil for platform engineers.

Architecture Summary: Built an Internal Developer Platform using Port as the developer portal and software catalog, wired to automated GitLab/GitOps workflows and OpenShift APIs. Developers request resources through standardized self-service actions that generate validated Helm/Kustomize configurations reconciled by OpenShift GitOps (Argo CD).

Port IDPRed Hat OpenShiftOpenShift GitOps (Argo CD)GitLab CI/CDHelmKustomizeHashiCorp VaultExternal Secrets OperatorPython & REST APIs

Verified Impact & Outcomes

Self-Service

Replaced manual ticket queues for namespace provisioning and application onboarding with automated Port IDP workflows.

100% Auditable

All tenant infrastructure and RBAC changes flow through version-controlled OpenShift GitOps repositories.

Zero Toil

Standardized golden paths eliminated repetitive day-2 platform provisioning tasks and configuration inconsistencies.

CASE STUDY 03GitOps & Serverless CI/CD
OpenShift 4.22+ · Single-Node OpenShift (SNO) Staging & Multi-Node HA Production

Serverless GitOps CI/CD & Ephemeral PR Environments on OpenShift

Platform Architect & Lead Engineer

Engineering Problem: Shared staging environments suffer from configuration collisions, broken test states, and slow feedback loops when multiple developers test pull requests simultaneously.

Architecture Summary: Architected an end-to-end delivery platform combining OpenShift Pipelines (Tekton) for serverless CI, OpenShift GitOps (Argo CD) ApplicationSets with the Pull Request Generator for per-PR ephemeral namespaces, and Knative Serving for scale-to-zero microservice execution across SNO staging and HA multi-node production.

OpenShift 4OpenShift GitOps (Argo CD)OpenShift Pipelines (Tekton)Knative ServerlessKustomizeHelmSingle-Node OpenShift (SNO)GitLab / GitHub

Verified Impact & Outcomes

Per-PR Previews

Instant isolated Kubernetes preview environments provisioned automatically on Pull Request creation and pruned on merge.

Zero Idle Cost

Serverless Tekton CI pipelines and Knative Serving workloads scale to zero when inactive.

100% Declarative

End-to-end promotion from git commit to SNO staging and HA production managed entirely via GitOps.

CASE STUDY 04Security & Supply Chain
Enterprise OpenShift & Hybrid GKE/On-Premises Kubernetes Fleets

Zero-Trust Secrets Management & Software Supply Chain Security

Senior Platform & Security Engineer

Engineering Problem: Hard-coded secrets in CI variables, unsigned container images entering clusters, and fragmented visibility into runtime security posture created critical compliance and supply chain risks.

Architecture Summary: Engineered a defense-in-depth security architecture combining HashiCorp Vault and External Secrets Operator (ESO) for runtime secret injection, Harbor private OCI registry with Trivy/Snyk vulnerability scanning, Sigstore Cosign cryptographic image signing, OPA Gatekeeper admission enforcement, and Wiz CNAPP posture monitoring.

HashiCorp VaultExternal Secrets Operator (ESO)Sigstore CosignOPA Policy AgentWiz CNAPPHarbor RegistryTrivySnykOpenShift RBAC & SCC

Verified Impact & Outcomes

Zero Hard-Coded Secrets

Eliminated static application credentials across multi-cluster OpenShift and Kubernetes workloads via Vault + ESO.

100% Signed Images

Enforced cryptographic image provenance and CVE gating using Cosign, Trivy, Snyk, and OPA Policy Agent.

Continuous Posture

Integrated Wiz CNAPP and enterprise OAuth/RBAC to close posture gaps proactively.

CASE STUDY 05Autonomous AI SRE
Kubernetes / MicroK8s + NVIDIA GPU Operator + Local Ollama LLM Inference

Autonomous AI SRE Crew for Self-Healing Kubernetes Operations

Creator & Principal AI/Platform Architect

Engineering Problem: On-call SRE teams spend excessive hours triaging repetitive Level-1 Kubernetes incidents—such as CrashLoopBackOff pods, OOMKills, image pull errors, and broken Service selectors—while commercial cloud AI tools raise data-privacy concerns for cluster logs.

Architecture Summary: Engineered an in-cluster Autonomous AI SRE Crew using Python and CrewAI orchestrated over a local GPU-accelerated Ollama LLM stack (MicroK8s + NVIDIA GPU Operator), complemented by the K8sGPT Operator and kubectl-ai for continuous cluster diagnostics and self-healing operations.

PythonCrewAIOllama (Local LLMs)NVIDIA GPU OperatorK8sGPT Operatorkubectl-aiKubernetes APIPrometheusOpen WebUI

Verified Impact & Outcomes

24/7 L1 Triage

Autonomous in-cluster investigation of pod crashes, OOMKills, and misconfigurations within seconds of detection.

100% Private

Zero cluster logs or telemetry sent to third-party cloud LLM providers via local Ollama GPU inference.

Open Source

Published complete reference architectures and repos for CrewAI SRE, K8sGPT Operator, local AI stack, and kubectl-ai.

CASE STUDY 06Multi-Cloud & IaC
60+ Kubernetes Clusters (GKE, AKS, EKS, RKE2, OpenShift) & 200+ Cloud Projects

Multi-Cloud Foundation & Fleet-Scale Kubernetes Automation

Senior Platform Engineer & Cloud/DevOps Technical Lead

Engineering Problem: Rapid cloud adoption across business units created snowflake cloud accounts, inconsistent IAM policies, manual Kubernetes cluster builds, and unoptimized infrastructure spend.

Architecture Summary: Engineered modular, reusable Terraform Infrastructure as Code libraries and idempotent Ansible playbooks to automate multi-cloud landing zones (GCP, Azure, AWS), managed Kubernetes fleets (GKE, AKS, EKS), and bare-metal HA RKE2/kubeadm clusters governed centrally through Rancher and GitOps.

TerraformAnsibleGoogle Cloud (GCP & GKE)Microsoft Azure (AKS)AWS (EKS)Rancher & RKE2HAProxy & KeepalivedCluster API & Anthos

Verified Impact & Outcomes

60+ Clusters

Provisioned and supported 60+ production and non-production Kubernetes clusters across hybrid and multi-cloud environments.

200+ Projects

Standardized cloud foundation and project/subscription provisioning across 200+ GCP and multi-cloud environments.

Minutes vs. Days

Reduced HA Kubernetes and RKE2 cluster bootstrap time from days of manual setup to minutes via Ansible and Terraform.

CASE STUDY 07Observability & Storage
24/7 Production SaaS & Enterprise Kubernetes Platforms (99.9% SLA)

Unified Cloud-Native Observability & High-Availability Distributed Storage

Senior Site Reliability & Platform Engineer

Engineering Problem: Stateful applications and high-throughput microservices suffered from fragmented log/metric visibility during incidents and lacked resilient, cloud-native persistent block/object storage on bare-metal and hybrid Kubernetes clusters.

Architecture Summary: Designed and operated a unified observability stack using Prometheus, Alertmanager, Grafana, and Loki alongside self-healing distributed storage platforms powered by external Ceph clusters (provisioned via Ansible) and SUSE Longhorn cloud-native block storage.

PrometheusGrafanaLokiAlertmanagerCeph Distributed StorageSUSE LonghornAnsibleApache Kafka & Cassandra

Verified Impact & Outcomes

99.9% SLA

Sustained 24/7 high availability across hybrid microservices and stateful data infrastructure.

Single Pane

Unified metrics, logs, and storage telemetry in Grafana to slash incident Mean Time to Resolution (MTTR).

Self-Healing

Automated storage replica rebuilds and failover using Ceph and Longhorn distributed storage engines.